Process & Machine Consulting

Bryan Tool often provides our experienced staff with the opportunity to provide consulting support, on-site at organizations that request our assistance and advice. Our experienced team members are able to assess and evaluate production related issues and can also provide recommendations. Whether the work comes to Bryan Tool or not, we can help consult with you on your project. We work hard to intricately understand your processes and dive in to helping you get the most out of your equipment.

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Automation Controls

At Bryan Tool, we are dedicated to lowering your production and labor costs through manufacturing automation and machine control systems integration. Our expertise includes PLC programming and complete factory layout and integration, which allows us to bring new life and increased reliability to older equipment using new controls. We understand how important it is for our clients to increase efficiency, decrease waste and reduce your labor and maintenance costs. With today’s technology, we are able to move from purely mechanical processes to ones that involved highly automated controls, allowing us to be able to support vast and comprehensive customer needs.

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System Integration

System integration provides enhanced functionality and greater understanding and adjustment to our automation controls work. This integration gives us the ability to assess capacity, collect vital manufacturing data, forecast needs, schedule projects and reduce waste materials. This information helps to grow business, save costs by reducing waste and continuously improve efficiency.

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Design & Build

We appreciate a challenge! When you need a new piece of equipment or an existing piece to be improved, our highly trained staff will carefully listen to your needs and requirements. At Bryan Tool, we also recognize that time is money and we work to get your job accomplished in a very timely fashion, so that your work can continue. Our specialty is designing, manufacturing and assembling your custom machine. Show us your machine concept and we will work with you to build it, so that you can continue to be profitable.

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Equipment Refurbishing

When customers need more productivity from their equipment, they often have to choose between buying new or refurbishing existing machines. The new technologies available can mean that costly machines can be fixed and can utilize automation in order to extend their lifespan by an additional 10 to 15 years. At Bryan Tool, we understand that your technology and equipment is a significant investment and we do our best to repair and retain the equipment you trust.

Bryan Tool, your trusted vendor, can help you assess the cost/benefits associated with refurbishing versus replacement and can support either avenues. If refurbishing is your choice, then our specially trained technicians can provide the support you need, within your budget. If you decide you need replacement parts, Bryan Tool can have you up and running again by producing a replacement part quickly.

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Reverse Engineering

Reverse engineering is one of our specialities and involves taking something like a mechanical device or component apart and analyzing its workings in detail. At Bryan Tool, we assess and measure your obsolete or broken part and provide you with a CAD drawing of that part. After that, we manufacture a new part at a fraction of the cost of the original. Another type of reverse engineering involves producing 3-D images of manufactured parts when a blueprint is not available in order to re-manufacture the part.

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OEM Replacement Parts

When production is at a stand still because of a defective part, it is important to not let the manufacturer's long lead time make you miss your deadline. Bryan Tool works hard to have you up and running again by producing a replacement part quickly so that the wheels of your company start turning again.

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3D CAD/CAM

Computer aided drafting is an important industrial art used extensively in the areas served by our company. Our team utilizes CAD throughout the engineering process, from conceptual design and layout of products through to manufacturing components and design of a variety of objects. Our technicians are trained in Solidworks (3D Solid Modeling), AutoCAD and FeatureCAM. Our networked machining centers are capable of accepting DXF, DWG, solid modeling files and other formats needed for direct input into out system.

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CNC Machining

At Bryan Tool, it doesn't matter what the size or volume of your requirements are, we can provide both conventional and CNC machining services, all done in a timely and cost effective manner. Our machine technicians are highly trained and experienced and dedicated to helping our clients understand their needs. Our latest equipment includes the Haas SL30L CNC lathe, which can accommodate a 17 inch by 60 inch part or chuck work up to 30 inches in diameter. This piece of equipment is equipped with live tooling and C axis. The shop also includes a Haas GR510 Gantry Mill with 4th Axis, including a 5' by 10' precision table, allowing us to machine large and hard to hold products. Large panels and plates can be milled, drilled and tapped with the Gantry Mill.

At Bryan Tool, we have many other CNC mills in our large shop and we are continuously upgrading our equipment so that you, the customer, can reap the benefits.

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Fabrication

No matter the industry served or the materials used, the team at Bryan Tool has fabricated steel equipment, mobile communications equipment, steps and elevators, just to name a few. We can tackle any project, no matter the size or complexity. A few industries we have supported include candy processing, packaging, bottling, pharmaceuticals and essential government communications. Our customers choose us because we provide fabrication solutions from small to large scale structural projects. We listen to your needs, provide effective designs in a timely manner, built to your specifications and within your budget.

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On-Site Services

Precision machined parts and precision fabricated equipment has been our strength for more than one and a half decades. When it comes to plant expansions, machine relocation and equipment consulting for improvement, customers trust Bryan Tool with their needs. Precision machined parts and fabricated equipment has long been our strength and in recent years customers have challenged us with larger projects, including the installation of turnkey manufacturing projects. The equipment we manufacture and install includes, but is not limited to, mechanical, electrical, pneumatic and hydraulic. We will gladly provide technicians to work on site with you and your company.

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Quality Control & Process Documentation

Our precise attention to detail is inspected by our quality control team to ensure that your part meets the exact specifications required. This is because quality control is embedded into our processes. From the raw materials that come into our facility, to the finished product that leaves our doors, we follow specific protocol and back up our quality methods with process documentation. The team at Bryan Tool performs inspections, in process checks and finished products analysis. If our part doesn’t pass our quality control and meet our high standards, how can we expect it to meet yours? We take quality seriously.

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